AI Device Malfunctions Surge
A significant increase in reported malfunctions and patient injuries has been observed with a medical device for chronic sinusitis treatment after the
integration of artificial intelligence into its software. This situation is amplifying wider apprehensions regarding the swift deployment of AI technologies within the healthcare sector. Prior to the AI enhancement in 2021, a company’s sinus surgery navigation system had minimal reported issues to the US Food and Drug Administration (FDA). However, post-AI upgrade, the FDA has documented a substantial escalation, receiving reports of at least 100 malfunctions and adverse events. Between late 2021 and November 2025, at least 10 individuals reportedly suffered injuries, with incidents suggesting the AI system may have provided surgeons with inaccurate information regarding the placement of surgical instruments within patients' heads during procedures. These reported injuries have ranged from leakage of cerebrospinal fluid to more severe complications like skull perforations and strokes stemming from damaged arteries, highlighting critical safety concerns.
Patient Harm and Legal Claims
The serious adverse events linked to the AI-enhanced surgical navigation system have led to significant patient harm, including documented cases of cerebrospinal fluid leakage, skull punctures, and strokes resulting from arterial damage. Two patients who experienced strokes have reportedly filed lawsuits in Texas, alleging that the AI-powered system contributed to their injuries. While these claims are under scrutiny, the news agency was unable to independently verify the causal link. It's important to note that FDA reports are not designed to definitively establish causation, and the exact role of the AI in these specific incidents remains unclear. The manufacturer of the device has referred inquiries to the company that later acquired the unit responsible for the AI upgrade. This acquiring company stated that the reports merely indicate the device was in use during surgeries where adverse events occurred and asserted there is no concrete evidence connecting the AI technology to the patient injuries.
Broader AI Adoption Challenges
The scrutiny on this specific device arrives amidst an accelerating trend of AI adoption across the entire healthcare landscape. Government records indicate a doubling in the number of AI-enabled medical devices authorized by the FDA compared to previous years, with over 1,357 such devices now approved. Investigations into FDA records reveal numerous reports involving a variety of AI-assisted devices, including those used for monitoring heart conditions and performing ultrasounds, with some allegations pointing to misidentification of anatomical locations or the failure to detect abnormalities. Research from prominent universities has found that a significant percentage of FDA-authorized AI devices have been subjected to recalls, with a notable portion occurring within the first year of their approval, a recall rate substantially higher than comparable devices without AI components.
Regulatory Hurdles Ahead
Current and former FDA officials have indicated that the agency is facing difficulties in managing the rapid influx of AI-powered medical devices, exacerbated by a loss of specialized personnel. Although both the FDA and the Department of Health and Human Services maintain that patient safety is their paramount concern, past reviewers have cautioned that reduced resources could potentially lead to increased risks of regulatory oversight failures. As artificial intelligence becomes more integrated into medical devices and plays a greater role in clinical decision-making, experts warn that existing regulatory frameworks may prove insufficient to guarantee safety. This situation places a greater burden of responsibility on manufacturers at a time when AI technology is evolving at an unprecedented pace, demanding robust and adaptable oversight mechanisms.













