What's Happening?
Uplift360, a cleantech innovator, in collaboration with Leonardo, has successfully transformed an end-of-life helicopter rotor blade into a prototype drone arm. This project demonstrates the potential
of chemical recycling to convert high-performance aerospace waste into reusable materials. Using Uplift360's ChemR low-temperature chemical recycling process, high-quality carbon fiber was extracted from a rotor blade originally used on an EH101 helicopter. The reclaimed fiber was repurposed into a structural component for a drone prototype, showcasing the viability of chemically recycled composites in matching the performance of virgin materials.
Why It's Important?
This initiative marks a significant advancement in sustainable materials recovery, offering a practical pathway for reintroducing end-of-life components back into the production cycle. The project supports the UK's Strategic Defence Review, emphasizing the need for stronger domestic supply chains. Carbon fiber is a critical resource for aerospace and defense systems, and Uplift360's ChemR process provides a homegrown solution to turn waste into a secure, circular resource. The collaboration between Uplift360 and Leonardo highlights the potential for sustainability to create positive environmental impacts while delivering business and economic benefits.
Beyond the Headlines
The success of this project could redefine how critical materials are recovered, reused, and revalued across the defense sector. It demonstrates the potential for circular innovation to enhance resilience in supply chains and reduce waste. The initiative also underscores the importance of collaboration between industry leaders and innovators in driving sustainable practices. As the aerospace and defense industries continue to prioritize sustainability, projects like this could pave the way for more widespread adoption of advanced recycling technologies.











