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Manufacturing Sector Overestimates AI Readiness, Faces Strategic Gaps

WHAT'S THE STORY?

What's Happening?

A study commissioned by IBM reveals a significant gap between ambition and reality in AI readiness among large enterprises in the Asia-Pacific manufacturing sector. Despite 85% of organizations claiming to be 'Data-Driven' or 'AI-First,' only 11% demonstrate this maturity. The report identifies several barriers, including fragmented Industry 4.0 strategies, employee resistance, and lack of formal upskilling programs. Many organizations pursue ad hoc use cases without cross-team collaboration, hindering innovation. Essential advancements like predictive maintenance and real-time supply chain visibility remain underutilized. The transition to Industry 5.0, focusing on human-centricity and sustainability, faces hurdles due to limited integration of customer feedback and cybersecurity readiness.
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Why It's Important?

The overestimation of AI readiness in the manufacturing sector poses risks to industrial transformation and competitiveness. Without a fully embedded Industry 4.0 strategy, organizations may struggle to achieve the benefits of AI, such as improved efficiency and reduced downtime. The lack of collaboration and upskilling programs can slow innovation and adaptation to new technologies. As the sector moves towards Industry 5.0, prioritizing human-centric and sustainable practices, addressing these gaps is crucial for maintaining resilience and competitive advantage. Organizations that successfully integrate AI into their operations can drive significant improvements in productivity and sustainability.

What's Next?

To bridge the gap between ambition and reality, IBM recommends a holistic approach for industry leaders. This includes establishing value-driven technology strategies, leveraging core technologies for cross-functional impact, and treating data as a strategic asset. Organizations should prepare for rapid technology integration and embed Industry 5.0 thinking from the outset. By transforming isolated proofs of concept into enterprise-scale solutions, businesses can achieve competitive advantage and pave the way for a resilient industrial future. Emphasizing secure, adaptable digital foundations and empowering employees to turn ideas into action will be key to successful AI adoption.

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